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EDM Wires

EDM Wires

Vaishnavi Metal Products Corporation Pvt. Ltd Plain/Flat EDM Wires

Plain EDM Wires

Round Plain EDM Wires
Flat Plain EDM Wires
Fine Finish Plain EDM Wires

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Vaishnavi Metal Products Corporation Pvt. Ltd Brass/Zinc Coated EDM Wires

Zinc Coated EDM Wires

Electrolytic Zinc Coated EDM Wires
Brass and Zinc Coated EDM Wires
Ultra cut Zinc Coated EDM Wires

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Vaishnavi Metal Products Corporation Pvt. Ltd Diffused EDM Wires

Diffused EDM Wires

Diffused Metal EDM Wires
Diffused EDM Hard Wires
High Performance Diffused EDM Wires

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Vaishnavi EDM wires manufactures on World famous Japanese Technology. We are one of the manufacturers and suppliers of a wide range of EDM Wires. The range of EDM Wires are manufactured with a high precision of wire diameter tolerance of +0.000 / -0.002 mm with smooth surface free from flaws or irregularities. These are widely known for their features like durable finish, high tensile strength and reliable performance. It does not break or snap easily. With best grade basic material and advanced tools and machinery, these are developed as per the prevailing industry current trends and developments.

Following are the specification for EDM Wires:
Material for EDM Wires
  • Free Cutting Brass IS 319 Type (I) or
  • Free Cutting Brass as per BS 249 Type (I) or
  • High Grade Free Cutting Brass
  • Brass – BS 2872 CZ 112
  • Copper – BS 2872 C 101, 102
  • CZ-360 High Grade Brass
  • Brass CDA-360
  • Brass IS-319 Grade III
  • CuZn39Pb3, CW614N, CZ121, and C37710
Plating and Coating for EDM Wires
  • Natural, Nickel Plated, Tin Plated, Natural Brass, Electro-Tin, Chrome or any coating as per customer requirements.
Threading Available for EDM Wires
  • B.S.W., B.S.F., B.S.B., B.S.P. & B.S.P.T as per British Standard Whitworth Form
  • N.C. & U.N.C., N.F. & U.N.F., N.P.T & N.P.S., N.S., N.E.F. etc. as per American National Form Threads
  • ISO Metric (MM Threads)
  • BA Threads
  • DIN Standard
  • GB Threads
Size Available for EDM Wires
  • EDM Wires are available as per customer’s specifications and needs (custom drawing and samples)
Features of EDM Wires
  • Very good straightness, excellent in auto threading applications, especially in Japanese and German wire cutting machines.
  • Excellent Surface Finish.
  • Good Roundness.
  • Inline Japanese Continuous Annealing Technology ensures a stable and uniform tensile strength preventing wire breakage.
  • Higher Cutting efficiency.
Manufacturing Process of EDM Wires
  • Copper Cathode, Special High-Grade Zinc & Master Alloys
  • Induction Melting
  • Alloy Forming verified through Spectrum Analysis
  • Casting
  • Consecutive Rolling, Drawing, Annealing
  • Consecutive Automatic Operations in finished Drawing
  • Inline Annealing, Spooling & Change over
  • Total Quality Assurance
  • Packing under controlled Environment
  • Dispatch
Application of EDM Wires
  • Highly use in CNC Machine and for industrial purpose.
  • Widely used in EDM machines wire cut EDM machines, small hole drilling EDM machines and more.

EDM Wire Specifications:

Sr. No

Wire Diameter
(mm)

Diameter Tolerance
(mm)

Wire Grade

Tensile Strength
(N/mm 2)

Elongation
(%)

Available Spool Types

1

0.10

+ 0, – 0.002

Soft
Semi Hard
Hard

450-550
550-750
>980

>25
> 10
≤ 3

DIN 125, DIN 160, DIN 200, DIN 250, P-5, P-10, P-15

2

0.15

+ 0, – 0.002

Soft
Semi Hard
Hard

450-550
550-750
>980

>25
> 10
≤ 3

DIN 125, DIN 160, DIN 200, DIN 250, P-5, P-10, P-15

3

0.20

+ 0, – 0.002

Soft
Semi Hard
Hard

450-550
550-750
>980

>25
> 10
≤ 3

DIN 125, DIN 160, DIN 200, DIN 250, P-5, P-10, P-15

4

0.25

+ 0, – 0.002

Soft
Semi Hard
Hard

450-550
550-750
>980

>25
> 10
≤ 3

DIN 125, DIN 160, DIN 200, DIN 250, P-5, P-10, P-15

5

0.30

+ 0, – 0.002

Soft
Semi Hard
Hard

450-550
550-750
>980

>25
> 10
≤ 3

DIN 125, DIN 160, DIN 200, DIN 250, P-5, P-10, P-15

ALLOY CODE: A1 – CuZn40, A2 – CuZn37, A3 – CuZn35

 

EDM Wire Spool Sizes:

Spool Type

(D) mm

(d) mm

(L) mm

(W) mm

(H) mm

Net Wt. / Spool (kg)

DIN 125 (K-125)

125

80

125

100

16

3.5

DIN 160 (K-160)

160

100

160

130

22

7

DIN 200

200

125

200

160

22

10

DIN 250

250

160

200

160

22

20

P – 5

160

90

115

90

20

5

P – 10

200

90

134

110

30

10

P – 15

250

110

140

110

32

20

Note: These spool dimensions are provided as general information, and are typical dimensions only. Spool manufacturers are not completely consistent with these dimensions.

 

Process Type and Recommended Wire Grade:

No.

Process Type

Cutting

Wire Type

Soft

Semi Hard

Hard

1

Straight cutting

1 Pass Cutting

Not recommended

Good

Excellent

Straight cutting

2 Pass Cutting
(Rough +Finish)

Not recommended

Not recommended

Excellent

Straight cutting

3 Pass Cutting
(Rough +Finish + Refinish)

Not recommended

Not recommended

Excellent

2

Relief Cutting

1 Pass Cutting relief under 10°

Not recommended

Good

Excellent

Relief Cutting

1 Pass Cutting relief under 10° to 20°

Good

Excellent

Not recommended

Relief Cutting

1 Pass Cutting relief over 20°

Excellent

Good

Not recommended
We are top manufacturer of Brass and Copper Components including Cable Glands, Electrical Parts, Brass Forged Components, Sheet Metal Components, CNC Machined Parts as per specifications (custom drawing and samples) for more information please Contact us

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